John Deere 9450, 9550, 9650 Combines Repair Manual

Table of Content (Technical Repair Manual – TM2001)
Section 10—General
Group 05—Safety
Group 10—Specifications
Group 15—Tune Up and Adjustment
Group 20—Fuels and Lubricants
Section 20—Engine
Group 05—Remove and Install Engine
Group 10—Lower Engine Repair
Group 15—Cooling System
Section 30—Fuel and Air System
Group 05—Air Intake System
Group 10—Diesel Fuel System
Section 40—Electrical System
Group 05—Batteries
Group 10—Harness and Connector Repair
Group 15—Wiring Harness Routing
Group 20—Fuses, Circuit Breakers and Relays
Group 25—Lighting
Group 30—Operators Station
Group 35—Sensors and Switches
Group 40—Wiper
Group 45—Alternator
Group 50—Starting Motor
Group 55—GREENSTAR Components
Section 50—Power Train Repair
Group 05—Transmission and Differential
Group 10—Single Reduction Final Drive
Group 15—Hydrostatic System
Group 20—Cam Lobe Motor
Group 25—Tires and Wheels
Section 60—Power Steering and Brakes
Group 05—Steering
Group 10—Brakes
Section 70—Hydraulic Repair
Group 05—Hydraulic Reservoir
Group 10—Hydraulic Pumps
Group 15—Hydraulic Valves
Group 20—Hydraulic Cylinders
Group 25—Motors
Group 30—Accumulator
Section 80—Separator Shell
Group 05—Gull Wing Doors
Group 10—Cleaning Fan Shields
Group 15—Rear Hood
Section 90—Operator Station Repair
Group 05—Air Conditioning System (R134a)
Group 10—System Components
Group 15—Cab
Section 110—Feeder House Repair
Group 05—Conveyor
Group 10—Top Shaft and Slip Clutch
Group 15—Feeder House Drives and Reverser Gear Case
Group 20—CONTOUR MASTER Tilt Cylinder
Group 25—CONTOUR MASTER Tilt Frame
Section 120—Separator
Group 05—Separator Repair
Group 10—Cylinder Drives
Group 15—Straw Walkers and Crankshafts
Group 20—Straw Chopper, Straw Spreader and Chaff Spreader
Group 25—Shoe Supply Augers, Cleaning Fan and Chaffer and Sieve Frame
Group 30—Tailings Elevator and Augers
Group 35—Primary Countershaft Gear Case
Group 40—Header Electromagnetic Clutch
Section 130—Grain Tank and Unloading System Repair
Group 05—Grain Tank Cross Augers
Group 10—Unloading Auger System Drives
Group 15—Vertical Unloading Auger and Lower Gear Case
Group 20—Horizontal Unloading Auger and Gear Case
Group 25—Clean Grain Elevator and Loading Auger Gear Case
Group 30—Grain Tank and Extensions
Section 140—Engine Gear Case and Control Valve Repair
Group 05—Engine Gear Case and Valve
Section 199—Dealer Fabricated Tools
Group 05—Dealer Fabricated Tools
Table of Content (Diagnostic and Test Manual – TM2002)
Section 210—General
Group 05—Safety
Group 10—Combine and Component Identification
Group 15—General Specifications
Group 20—Diagnostic and Testing Procedures
Section 211—Diagnostic Trouble Codes
Group A00—Engine Control Unit Diagnostic Trouble Codes
Group C00—Armrest Control Unit Diagnostic Trouble Codes
Group C03—Cornerpost Control Unit Diagnostic Trouble Codes
Group E00—Tailing Master Sensor Diagnostic Trouble Codes
Group E01—Header Control Unit Diagnostic Trouble Codes
Group E02—Right Control Unit Diagnostic Trouble Codes
Group E03—Left Control Unit Diagnostic Trouble Codes
Group AMS—GREENSTAR Display Warning Messages and Fault Codes
Group AMS—GREENSTAR KeyCard and PC Data Storage Card Warning Messages
Group AMS—GREENSTAR Mobile Processor Warning Messages
Group AMS—HARVEST DOC Warning Messages
Group AMS—Moisture Sensor Warning Messages
Group AMS—STARFIRE Receiver Warning Messages
Group AMS—Terrain Compensation Module Fault Codes
Section 212—Observable Symptoms
Group 220—Engine System
Group 230—Air Intake and Cooling Systems
Group 240—Electrical
Group 250—Power Train System
Group 255—Four Wheel Drive System
Group 260—Brake System
Group 270—Hydraulic System
Group 275—Main Gearcase System
Group 280—Steering System
Group 290—CLIMATRAK System
Group 300—Separator System
Section 220—Engine System
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15A—Engine Type Identification
Group 15B—Engine Diagnostics – Type A
Group 15C—Engine Diagnostics – Type B
Group 15D—Engine Diagnostics – Type C
Group 15E—Engine Diagnostics – Type D
Group 15F—Engine Diagnostics – Type E
Group 20—Component Identification and Location
Section 230—Air Intake and Cooling Systems
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15A—Air Intake System Diagnostics
Group 15B—Engine Type Identification
Group 15C—Engine Cooling Package Diagnostics – Type A
Group 15D—Engine Cooling Package Diagnostics – Type B
Group 20—Component Identification and Location
Section 240—Electrical System
Group 05—How To Use This Diagnostic Information
Group 10A—Accessing Diagnostic Trouble Codes and Addresses
Group 10B—Diagnostic Trouble Codes, Warning Messages and Fault Codes
Group 10C—Diagnostic Addresses By Function
Group 10D—Diagnostic Addresses By Controller
Group 10E—Quick Cal Procedures
Group 10F—Machine Setting Addresses
Group 15A—Active Header Height Control System – Type Identification
Group 15B—Active Header Height Control Diagnostics – Type A
Group 15C—Active Header Height Control Diagnostics – Type B
Group 15D—Active Header Height Control Diagnostics – Type C
Group 15E—Alternator and Battery – Type Identification
Group 15F—Alternator and Battery Diagnostics – Type A
Group 15G—Alternator and Battery Diagnostics – Type B
Group 15H—Armrest Control Unit – Overall Diagnostics
Group 15I—Auxiliary Power Strip Outlet Diagnostics
Group 15J—CAN Bus – Type Identification
Group 15K—CAN Bus Diagnostics – Type A
Group 15L—CAN Bus Diagnostics – Type B
Group 15M—CAN Bus Diagnostics – Type C
Group 15N—CAN Bus Diagnostics – Type D
Group 15O—CAN Bus Diagnostics – Type E
Group 15P—CAN Bus Diagnostics – Type F
Group 15Q—CAN Bus Diagnostics – Type G
Group 15R—CAN Bus Diagnostics – Type H
Group 15S—CAN Bus Diagnostics – Type I
Group 15T—Cleaning Fan Speed Adjust Diagnostics
Group 15U—CLIMATRAK™ – Type Identification
Group 15V—CLIMATRAK™ Diagnostics – Type A
Group 15W—CLIMATRAK™ Diagnostics – Type B
Group 15X—COMFORT COMMAND™ Seat Diagnostics
Group 15Y—CONTOUR MASTER™ – Automatic Diagnostics
Group 15Z—CONTOUR MASTER™ – Manual Tilt Type Identification
Group 15AA—CONTOUR MASTER™ – Manual Tilt Diagnostics – Type A
Group 15AB—CONTOUR MASTER™ – Manual Tilt Diagnostics – Type B
Group 15AC—Cornerpost Control Unit – Overall Diagnostics
Group 15AD—Cornerpost – Cleaning Fan Speed Diagnostics
Group 15AE—Cornerpost – CONTOUR MASTER™ Position Diagnostics
Group 15AF—Cornerpost – Deck Plate Spacing Diagnostics
Group 15AG—Cornerpost – Engine Hourmeter Diagnostics
Group 15AH—Cornerpost – Engine Speed Type Identification
Group 15AI—Cornerpost – Engine Speed Diagnostics – Type A
Group 15AJ—Cornerpost – Engine Speed Diagnostics – Type B
Group 15AK—Cornerpost – Engine Speed Diagnostics – Type C
Group 15AL—Cornerpost – Engine Temperature Gauge Type Identification
Group 15AM—Cornerpost – Engine Temperature Gauge Diagnostics – Type A
Group 15AN—Cornerpost – Engine Temperature Gauge Diagnostics – Type B
Group 15AO—Cornerpost – Engine Temperature Diagnostics – Type C
Group 15AP—Cornerpost – Fuel Gauge Diagnostics
Group 15AQ—Cornerpost – Feeder House Speed Diagnostics
Group 15AR—Cornerpost – Ground Speed Diagnostics
Group 15AS—Cornerpost – HYDRAFLEX™ Pressure Diagnostics
Group 15AT—Cornerpost – Separator Hours Diagnostics
Group 15AU—Cornerpost – Threshing Speed Diagnostics
Group 15AV—Cornerpost – Threshing Clearance Diagnostics
Group 15AW—Deck Plate Adjustment Type Identification
Group 15AX—Deck Plate Adjust Diagnostics – Type A
Group 15AY—Deck Plate Adjust Diagnostics – Type B
Group 15AZ—Delayed Power Type Identification
Group 15BA—Delayed Power Diagnostics – Type A
Group 15BB—Delayed Power Diagnostics – Type B
Group 15BC—Delayed Power Diagnostics – Type C
Group 15BD—Delayed Power Diagnostics – Type D
Group 15BE—DIAL-A-SPEED™ Diagnostics
Group 15BF—Draper Speed Adjust Diagnostics
Group 15BG—Engine Compartment Relay Panel Type Identification
Group 15BH—Engine Compartment Relay Panel Diagnostics – Type A
Group 15BI—Engine Compartment Relay Panel Diagnostics – Type B
Group 15BJ—Engine Compartment Relay Panel Diagnostics – Type C
Group 15BK—Engine Control Unit – Type Identification
Group 15BL—Engine Control Unit Overall Diagnostics – Type A
Group 15BM—Engine Control Unit Overall Diagnostics – Type B
Group 15BN—Engine and Fuel Control – Type Identification
Group 15BO—Engine and Fuel Control Diagnostics – Type A
Group 15BP—Engine and Fuel Control Diagnostics – Type B
Group 15BQ—Engine and Fuel Control Diagnostics – Type C
Group 15BR—Engine and Fuel Control Diagnostics – Type D
Group 15BS—Four Wheel Drive Diagnostics
Group 15BT—Fuel Transfer Pump Diagnostics
Group 15BU—Glow Plug Diagnostics
Group 15BV—GREENSTAR™ – Display Diagnostics
Group 15BW—GREENSTAR™ – GPS Receiver Type Identification
Group 15BX—GREENSTAR™ – GPS Receiver Diagnostics – Type A
Group 15BY—GREENSTAR™ – GPS Receiver Diagnostics – Type B
Group 15BZ—GREENSTAR™ – GPS Receiver Diagnostics – Type C
Group 15CA—GREENSTAR™ – GPS Receiver Diagnostics – Type D
Group 15CB—GREENSTAR™ – KeyCard and PC Data Storage Card Diagnostics
Group 15CC—GREENSTAR™ – Mass Flow Sensor Type Identification
Group 15CD—GREENSTAR™ – Mass Flow Sensor Diagnostics – Type A
Group 15CE—GREENSTAR™ – Mass Flow Sensor Diagnostics – Type B
Group 15CF—GREENSTAR™ – Mobile Processor Type Identification
Group 15CG—GREENSTAR™ – Mobile Processor Diagnostics – Type A
Group 15CH—GREENSTAR™ – Mobile Processor Diagnostics – Type B
Group 15CI—GREENSTAR™ – Moisture Sensor Type Identification
Group 15CJ—GREENSTAR™ – Moisture Sensor Diagnostics – Type A
Group 15CK—GREENSTAR™ – Moisture Sensor Diagnostics – Type B
Group 15CL—GREENSTAR™ System – Harvest/Yield/Mapping/Monitoring Type Identification
Group 15CM—GREENSTAR™ System – HARVEST DOC™ Diagnostics – Type A
Group 15CN—GREENSTAR™ System – HARVEST DOC™ Diagnostics – Type B
Group 15CO—GREENSTAR™ System – Harvest Monitor Diagnostics
Group 15CP—GREENSTAR™ System – Parallel Tracking Diagnostics
Group 15CQ—GREENSTAR™ System – Yield Mapping Diagnostics – Type A
Group 15CR—GREENSTAR™ System – Yield Mapping Diagnostics – Type B
Group 15CS—GREENSTAR™ System – Yield Monitor Diagnostics
Group 15CT—Header Control Unit – Overall Diagnostics
Group 15CU—Header Engage Diagnostics
Group 15CV—Header Raise/Lower – Type Identification
Group 15CW—Header Raise/Lower Diagnostics – Type A
Group 15CX—Header Raise/Lower Diagnostics – Type B
Group 15CY—Horn Diagnostics
Group 15CZ—HYDRAFLEX™ Pressure Adjustment Diagnostics
Group 15DA—Left Control Unit – Overall Diagnostics
Group 15DB—Left Control Unit – Control Relay Board Link Diagnostics
Group 15DC—Lighting System – Overall Diagnostics
Group 15DD—Lighting System – Daytime Running Lights Type Identification
Group 15DE—Lighting System – Daytime Running Lights Diagnostics – Type A
Group 15DF—Lighting System – Daytime Running Lights Diagnostics – Type B
Group 15DG—Lighting System – Dome Light Diagnostics
Group 15DH—Lighting System – Exit Lighting Diagnostics
Group 15DI—Lighting System – Field Lights Type Identification
Group 15DJ—Lighting System – Field Lights Diagnostics – Type A
Group 15DK—Lighting System – Field Lights Diagnostics – Type B
Group 15DL—Lighting System – Hazard/Turn Lights Type Identification
Group 15DM—Lighting System – Hazard/Turn Lights Diagnostics – Type A
Group 15DN—Lighting System – Hazard/Turn Lights Diagnostics – Type B
Group 15DO—Lighting System – Marker Lights Type Identification
Group 15DP—Lighting System – Marker Lights Diagnostics – Type A
Group 15DQ—Lighting System – Marker Lights Diagnostics – Type B
Group 15DR—Lighting System – Panel Lights Type Identification
Group 15DS—Lighting System – Panel Lights Diagnostics – Type A
Group 15DT—Lighting System – Panel Lights Diagnostics – Type B
Group 15DU—Lighting System – Rear Discharge Lights Type Identification
Group 15DV—Lighting System – Rear Discharge Lights Diagnostics – Type A
Group 15DW—Lighting System – Rear Discharge Lights Diagnostics – Type B
Group 15DX—Lighting System – Road Lights Type Identification
Group 15DY—Lighting System – Road Lights Diagnostics – Type A
Group 15DZ—Lighting System – Road Lights Diagnostics – Type B
Group 15EA—Lighting System – Service Lights – Engine Area Diagnostics
Group 15EB—Lighting System – Service Lights – Gullwing Doors Diagnostics
Group 15EC—Lighting System – Service Lights – Shoe Area Diagnostics
Group 15ED—Lighting System – Side Finder Lights Type Identification
Group 15EE—Lighting System – Side Finder Lights Diagnostics – Type A
Group 15EF—Lighting System – Side Finder Lights Diagnostics – Type B
Group 15EG—Lighting System – Stubble Lights Type Identification
Group 15EH—Lighting System – Stubble Lights Diagnostics – Type A
Group 15EI—Lighting System – Stubble Lights Diagnostics – Type B
Group 15EJ—Lighting System – Unloading Auger Lights Type Identification
Group 15EK—Lighting System – Unloading Auger Light Diagnostics – Type A
Group 15EL—Lighting System – Unloading Auger Light Diagnostics – Type B
Group 15EM—Multifunction Control Handle Diagnostics
Group 15EN—Quick-Stop Diagnostics
Group 15EO—Radio System – Type Identification
Group 15EP—Radio System Diagnostics – Type A
Group 15EQ—Radio System Diagnostics – Type B
Group 15ER—Reel Fore/Aft Type Identification
Group 15ES—Reel Fore/Aft Diagnostics – Type A
Group 15ET—Reel Fore/Aft Diagnostics – Type B
Group 15EU—Reel Fore/Aft Resume Diagnostics
Group 15EV—Reel Raise/Lower Type Identification
Group 15EW—Reel Raise/Lower Diagnostics – Type A
Group 15EX—Reel Raise/Lower Diagnostics – Type B
Group 15EY—Reel Raise/Lower Resume Diagnostics
Group 15EZ—Reel/Belt Speed Adjust Diagnostics
Group 15FA—Right Control Unit – Overall Diagnostics
Group 15FB—Road/Field System Diagnostics
Group 15FC—Separator Engage Diagnostics
Group 15FD—Service Power Diagnostics
Group 15FE—Start Aid Diagnostics
Group 15FF—Starting Motor System Diagnostics
Group 15FG—Tailings Monitor System Diagnostics
Group 15FH—Threshing Clearance Adjust Diagnostics
Group 15FI—Threshing Speed Adjust – Type Identification
Group 15FJ—Threshing Speed Adjust Diagnostics – Type A
Group 15FK—Threshing Speed Adjust Diagnostics – Type B
Group 15FL—Unloading Auger Engage Diagnostics
Group 15FM—Unloading Auger Swing – Type Identification
Group 15FN—Unloading Auger Swing Diagnostics – Type A
Group 15FO—Unloading Auger Swing Diagnostics – Type B
Group 15FP—Variable Speed Feeder House Adjust – Type Identification
Group 15FQ—Variable Speed Feeder House Diagnostics – Type A
Group 15FR—Variable Speed Feeder House Diagnostics – Type B
Group 15FS—VISIONTRAK™ Diagnostics
Group 15FT—Warning Display Panel – Overall Type Identification
Group 15FU—Warning Display Panel – Overall Diagnostics – Type A
Group 15FV—Warning Display Panel – Overall Diagnostics – Type B
Group 15FW—Warning – Clean Grain Elevator Speed Low – Type Identification
Group 15FX—Warning – Clean Grain Elevator Speed Diagnostics – Type A
Group 15FY—Warning – Clean Grain Elevator Speed Diagnostics – Type B
Group 15FZ—Warning – Conveyor Auger Speed Low Diagnostics
Group 15GA—Warning – Cylinder Speed Low Diagnostics
Group 15GB—Warning – Engine Air Filter Plugged – Type Identification
Group 15GC—Warning – Engine Air Filter Plugged Diagnostics – Type A
Group 15GD—Warning – Engine Air Filter Plugged Diagnostics – Type B
Group 15GE—Warning – Engine Air Filter Plugged Diagnostics – Type C
Group 15GF—Warning – Engine Oil Pressure Low – Type Identification
Group 15GG—Warning – Engine Oil Pressure Low Diagnostics – Type A
Group 15GH—Warning – Engine Oil Pressure Low Diagnostics – Type B
Group 15GI—Warning – Engine Oil Pressure Low Diagnostics – Type C
Group 15GJ—Warning – Engine Speed Low – Type Identification
Group 15GK—Warning – Engine Speed Low Diagnostics – Type A
Group 15GL—Warning – Engine Speed Low Diagnostics – Type B
Group 15GM—Warning – Engine Speed Low Diagnostics – Type C
Group 15GN—Warning – Engine Temperature High – Type Identification
Group 15GO—Warning – Engine Temperature High Diagnostics – Type A
Group 15GP—Warning – Engine Temperature High Diagnostics – Type B
Group 15GQ—Warning – Engine Temperature High Diagnostics – Type C
Group 15GR—Warning – Grain Separator Speed Low Diagnostics
Group 15GS—Warning – Grain Tank Full – Type Identification
Group 15GT—Warning – Grain Tank Full Diagnostics – Type A
Group 15GU—Warning – Grain Tank Full Diagnostics – Type B
Group 15GV—Warning – Hydraulic Oil Temperature High Diagnostics
Group 15GW—Warning – Hydrostatic Charge Pressure Low Diagnostics
Group 15GX—Warning – Low Fuel Diagnostics
Group 15GY—Warning – Main Gearcase Filter Restricted Diagnostics
Group 15GZ—Warning – Main Gearcase Pressure Low Diagnostics
Group 15HA—Warning – Main Gearcase Temperature High Diagnostics
Group 15HB—Warning – Parking Brake Diagnostics
Group 15HC—Warning – Separator Plugged Diagnostics
Group 15HD—Warning – Straw Chopper Speed Low Diagnostics
Group 15HE—Warning – Tailings Elevator Speed Low Diagnostics
Group 15HF—Warning – Unloading Auger Engaged Diagnostics
Group 15HG—Warning – Voltage Low Diagnostics
Group 15HH—Wiper System Diagnostics
Group 20A—Circuit Code Listing
Group 20B—Connector Information
Group 20C—Connector Repair Procedures
Section 250—Power Train System
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15A—Final Drive Diagnostics
Group 15B—Transmission Diagnostics
Group 15C—Hydrostatic Drive Diagnostics
Group 20—Component Identification and Location
Section 255—Four Wheel Drive System
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15—Two Speed Four Wheel Drive Diagnostics
Group 20—Component Identification and Location
Section 260—Brake System
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15A—Parking Brake Diagnostics
Group 15B—Service Brake Diagnostics
Group 20—Component Identification and Location
Section 270—Hydraulic System
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15A—Basic Hydraulic System – Type Identification
Group 15B—Basic Hydraulic System Diagnostics – Type A
Group 15C—Basic Hydraulic System Diagnostics – Type B
Group 15D—Chaff Spreader Drive Diagnostics
Group 15E—CONTOUR MASTER™ Header Tilt Diagnostics
Group 15F—Deck Plate Adjust – Type Identification
Group 15G—Deck Plate Adjust Diagnostics – Type A
Group 15H—Deck Plate Adjust Diagnostics – Type B
Group 15I—Draper Belt Drive Diagnostics
Group 15J—Feeder House Gearcase Cooler Diagnostics
Group 15K—Header Raise/Lower Diagnostics
Group 15L—HYDRAFLEX™ Pressure Adjust Diagnostics
Group 15M—Hydraulic System Overheating – Type Identification
Group 15N—Hydraulic System Overheating Diagnostics – Type A
Group 15O—Hydraulic System Overheating Diagnostics – Type B
Group 15P—Reel/Belt Drive – Type Identification
Group 15Q—Reel/Belt Drive Diagnostics – Type A
Group 15R—Reel/Belt Drive Diagnostics – Type B
Group 15S—Reel Fore/Aft – Type Identification
Group 15T—Reel Fore/Aft Diagnostics – Type A
Group 15U—Reel Fore/Aft Diagnostics – Type B
Group 15V—Reel Raise/Lower – Type Identification
Group 15W—Reel Raise/Lower Diagnostics – Type A
Group 15X—Reel Raise/Lower Diagnostics – Type B
Group 15Y—Reel Raise/Lower Diagnostics – Type C
Group 15Z—Reel Raise/Lower Diagnostics – Type D
Group 15AA—Threshing Speed Adjust Diagnostics
Group 15AB—Unloading Auger Swing Diagnostics
Group 15AC—Variable Speed Feeder House – Type Identification
Group 15AD—Variable Speed Feeder House Diagnostics – Type A
Group 15AE—Variable Speed Feeder House Diagnostics – Type B
Group 20—Component Identification and Location
Section 275—Main Gearcase System
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15A—Main Gearcase Diagnostics
Group 15B—Main Gearcase Pressure Low Diagnostics
Group 15C—Main Gearcase Temperature High Diagnostics
Group 15D—Main Gearcase Filter Restricted Diagnostics
Group 15E—Separator Engage Main Gearcase Diagnostics
Group 15F—Unloading Auger Engage Main Gearcase Diagnostics
Group 20—Component Identification and Location
Section 280—Steering System
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15—Steering Diagnostics
Group 20—Component Identification and Location
Section 290—CLIMATRAK™ System
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15—CLIMATRAK™ Diagnostics
Group 20—Component Identification and Location
Section 300—Separator System
Group 05—General Information
Group 15—Separator Vibration Diagnostics
Group 20—Component Identification and Location