John Deere 900 & 1000 Series Combined (932–1085) Repair Manual (TM4387)

Table of Content (Technical Manual – TM4387)
SECTION 10 – GENERAL Group 00 Specifications and special tools
Group 05 — General information Group 10 Pre-delivery inspection, delivery service and after-sales inspection
Group 15 — Lubrication and periodic service
Group 20 — Engine and combine tune-up and adjustments
Group 25 — Combine separation
SECTION 20 — ENGINE REPAIR
Group 00 — Specifications and special tools
Group 05 — Cylinder head, valves, camshaft and balancer shafts (Engines 3179, 4239, 6359)*
Group 06 — Cylinder head, valves and camshaft (Engine 6466)**
Group 10 — Cylinder block, liners, pistons and connecting rods (Engines 3179, 4239, 6359)*
Group 11 — Cylinder block, liners, pistons and connecting rods, (Engine 6466)
Group 15 — Crankshaft, main bearings and flywheel (Engines 3179, 4239, 6359)*
Group 16 — Crankshaft, main bearings and flywheel (Engine 6466)**
Group 20 — Lubrication system (Engines 3179, 4239, 6359)*
Group 21 — Lubrication system (Engine 6466)**
Group 25 — Cooling system (Engines 3179, 4239, 6359) *
Group 27 — Fan drive countershaft
Group 26 — Cooling system (Engine 6466)**
Group 30 — Timing gear train (Engines 3179, 4239, 6359)*
SECTION 30 — FUEL AND AIR REPAIR
Group 00 — Specifications and special tools
Group 05 — Air intake system
Group 10 — Fuel system
Group 11 — Fuel filter with water trap and electrical fuel transfer pump from serial no. 041201
Group 15 — Roto Diesel fuel injection pump
Group 20 — Roosa Master fuel injection pump
Group 25 — Robert Bosch fuel injection pump
Group 30 — Roosa Master fuel injection nozzles
Group 35 — Robert Bosch fuel injection nozzles KDEL (21 mm)
Group 40 — Speed control linkage
SECTION 40 — ELECTRICAL SYSTEM
Group 00 — Specifications and special tools
Group 05 — Diagnosing malfunctions
Group 10 — Electrical system components
Group 15 — Wiring diagrams and wiring harnesses
Group 20 — Starting motor (Bosch) ,Starting motor (John Deere)
Group 30 — Alternator (Bosch)
Group 35 — Alternator (Delcotron)
Group 40 — Electrical leveling control system (sidehill combines)
SECTION 41 – MODIFIED ELECTRICAL EQUIPMENT ON COMBINES FROM SERIAL NO. 041201
Group 05 – Wiring harnesses and connectors
Group 06 – Electrical circuits and wiring diagrams
Group 07 – Testing individual circuits
Group 10 – Starting motor
Group 15 – Alternator
Group 20 – Components
Group 25 – Shaft low speed monitor system
Group 30 – Harvestrak combine monitor — Functional description and tests
Group 35 – Harvestrake combine monitor — Repair
Group 40 – Electromagnetic transmission brake
SECTION 50 – POWER TRAIN
Group 00 – Specifications and special tools
Group 05 – Variable ground speed drive
Group 10 – “Posi Torq” ground drive
Group 15 – Engine clutch and clutch linkage (932, 942, 952)
Group 20 – Engine clutch and clutch linkage (955)
Group 25 – Engine Clutch (955 to 1085)
Group 26 – Clutch from Ser. No. 044137
Group 30 – Reverser clutch, control and linkage
Group 35 – Hydrostatic drive
Group 40 – Front axle (932,942, 952)
Group 45 – Transmission and differential (955 to 1085 Hydro/4)
Group 50 – Final drives (955, 965, 975 to 1085 Hydro/4)
Group 51 – Rice drives
Group 55 – Final drive (sidehill combines)
Group 60 – Track system
SECTION 60 – BRAKESAND REAR AXLE
Group 00 – Specifications and special tools
Group 05 – Parking brake (932, 942, 952)
Group 10 – Parking brake (955 to 1085 Hydro/4)
Group 15 – Footbrakes (disk brakes acting on transmission)
Group 16 – Footbrakes (with integrated slave cylinder)
Group 20 – Footbrakes (disk brakes acting on front wheels)
Group 25 – Rear axle
Group 30 – Rear axle (sidehill combines)
Group 35 – V-support for wide rear axle
SECTION 70 – HYDRAULIC SYSTEM
Group 00 — Specifications and special tools
Group 05 — General information, diagnosing malfunctions
Group 06 — Hydraulic symbols and system layout
Group 10 — Pressure tests
Group 15 — Hydraulic oil reservoir, filter, suction and pressure lines
Group 20 — Hydraulic pump and flow divider
Group 25 — Tandem (dual-gear) hydraulic pump
Group 30 — Triple hydraulic pump
Group 35 — Single and three spool control valves
Group 40 — Seven spool control valve
Group 41 — Seven spool control valve (from serial no. 041201)
Group 45 — Hydraulic cylinders (up to a certain serial no.)
Group 50 — Hydraulic cylinders (from a certain serial no.)
Group 55 — Nitrogen accumulators
Group 60 — Hydrostatic steering
Group 65 — Hydraulic brakes
Group 70 — Hydraulic clutch control
Group 71 — Clutch operation with integrated slave cylinder
Group 75 — Transmission brake
Group 80 — Hydraulic components (sidehill combines)
Group 85 — Hydraulic drive reel or belt pick-up system
Group 90 — Hydraulic reverser motor
SECTION 80 – MISCELLANEOUS
Group 00 — Specifications and special tools
Group 05 — General information
Group 10 — Bearings and shafts
Group 15 — Belts and chains
SECTION 90 – OPERATOR’S CAB
Group 00 — Specifications and special tools
Group 05 — Cab ventilation
Group 10 — Air conditioning system
Group 15 — Air conditioning system components
Group 20 — Heater
SECTION 95 – OPERATOR’S PLATFORM WITH SG-2 CAB (-044136)
Group 00 — Specifications and special tools
Group 05 — Cab ventilation
Group 10 — Air conditioning system
Group 15 — Compressor
Group 20 — System components
Group 25 — Cab heating system
Group 30 — Operator’s seat
Group 35 — SG2 cab
SECTION 96 – OPERATOR’S PLATFORM WITH SG-2 CAB (044137- )
Group 05 — Cab ventilation
Group 10 — Air conditioning system
Group 15 — System service
Group 20 — System testing
Group 25 — Compressor
Group 30 — System components
Group 35 — Cab heating system
Group 40 — Operator’s seat
Group 45 — SG2 cab