John Deere 4630 Self-Propelled Sprayer Repair Manual (TM106219)

Table of Content (Repair Manual – TM106119)
SECTION 10 — GENERAL INFORMATION
Group 05 — Safety
Group 10 — General Information
Group 15 — Fuels and Lubricants
SECTION 20 — ENGINE
Group 00 — Remove and Install Components
Group 05 — Engine Cooling System
SECTION 30 — FUEL AND AIR
Group 00 — Remove and Install Components
Group 05 — Diesel Fuel System
SECTION 40 — ELECTRICAL
Group 05 — Batteries
Group 10 — Connector Repair
Group 15 — Charging Circuit
Group 20 — Starting Circuit
Group 25 — Fuses and Relays
Group 30 — Lighting
Group 35 — Chassis Control System
Group 40 — Engine Control System
Group 45 — Spray Rate Control System
Group 50 — Boom Control System
Group 55 — Cab Components
Group 60 — Wiring Harness Routing
SECTION 50 — POWER TRAIN REPAIR
Group 00 — Remove and Install Hydrostatic Components
Group 05 — Hydrostatic Drive Repair
Group 15 — Planetary Hub Repair
SECTION 60 — STEERING AND BRAKES
Group 00 — Component Removal and Installation
Group 05 — Steering Column
Group 10 — Steering Valve
Group 15 — Steering Cylinder
Group 20 — Service Brakes
SECTION 61 — SUSPENSION AND TREAD ADJUST
Group 00 — Component Removal and Installation
Group 05 — Tread Adjust Valves
Group 10 — Tread Adjust Cylinders
SECTION 70 — HYDRAULIC SYSTEM
Group 00 — Component Removal and Installation
Group 05 — Hydraulic Pump
Group 10 — Hydraulic Valves
Group 15 — Boom Hydraulic Cylinders
Group 20 — Hydraulic Oil Cooler
Group 25 — Hydraulic Reservoir
Group 30 — Accumulator
Group 35 — Retractable Ladder
SECTION 80 — SOLUTION SPRAY SYSTEM
Group 00 — Component Removal and Installation
Group 05 — Nozzle Repair
Group 10 — Solution Tank
Group 15 — Solution Pump
Group 20 — Solution Control Valves
Group 25 — Rinse Tank
Group 30 — Eductor
Group 35 — Flow Meter
SECTION 81 — FOAM MARKER SYSTEM
Group 00 — Component Removal and Installation
Group 05 — Foam Marker System Repair
Group 10 — On Board Air System
SECTION 90 — OPERATOR STATION
Group 05 — Cab Component Removal and Installation
Group 10 — Armrest
Group 15 — Air Conditioning System
Group 20 — Heating System
Group 25 — Air Suspension Seat
Group 30 — Cab Door and Windshield
SECTION 100 — BOOM REPAIR
Group 00 — Component Removal and Installation
SECTION 199 — SPECIAL TOOLS
Group 05 — Dealer-Fabricated Tools
Table of Content (Diagnostic Manual – TM106219)
SECTION 210 — GENERAL INFORMATION
Group 05 — Safety
Group 10A — Machine Specifications
Group 10B — Torque Values
Group 20 — Identification Number Location
SECTION 211 — DIAGNOSTIC TROUBLE CODES
Group 1 — BHC — Boom Hydraulics Control Unit
Group 2 — CCU — Chassis Control Unit
Group 3 — ECU — Engine Control Unit
Group 4 — iTC — Integrated Terrain Compensation
Group 5 — SRC — Spray Rate Control Unit
Group 6 — SSU — Steering Control Unit
Group 8 — TEC — Tractor Equipment Control Unit
Group 9 — TEI — Tractor Equipment Interface
Group 10 — RG3 — Row Guidance Controller
SECTION 212 — OBSERVABLE SYMPTOMS
Group 220 — Engine
Group 230 — Air Intake and Cooling Systems
Group 240 — Electrical Systems
Group 250 — Power Train Systems
Group 260 — Brake Systems
Group 270 — Hydraulic Systems
Group 275 — Tread Adjust System
Group 280 — Steering Systems
Group 290 — Operator’s Cab System
Group 300 — Solution System
Group 310 — Foam Marker
Group 320 — Automatic Suspension Leveling System
SECTION 220 — ENGINE
Group 05 — General Information
Group 10 — Test Procedures
Group 15 — Engine Diagnostics
Group 20 — Component Location
SECTION 230 — AIR INTAKE AND COOLING SYSTEMS
Group 05 — General Information
Group 15A — Air Intake System
Group 15B — Engine Cooling System
Group 15C — Intercooler and Hydraulic Oil Cooling System
Group 20 — Component Location
SECTION 240 — ELECTRICAL SYSTEM
Group 05A — General Information
Group 05B — Component Identification
Group 10A — Accessing Diagnostic Code and Addresses
Group 10B — Calibration Procedures
Group 10C — Caution and Warning Messages
Group 10D — Diagnostic Trouble Codes
Group 10E — Diagnostic Addresses
Group 10F — Component Tests
Group 15A — Agitation System
Group 15B — Air Conditioning and Heating System
Group 15C — Air Intake Heater
Group 15D — Auxiliary Power
Group 15E — Backup Alarm
Group 15F — Boom Fold/Unfold Diagnostics
Group 15G — Boom Leveling (Manual Control)
Group 15H — Boom Raise and Lower
Group 15I — Boom Return to Height
Group 15J — CAN Bus
Group 15K — Caution Light
Group 15L — Charging System
Group 15M — Control Unit Power — BHC (Boom Hydraulics Control Unit)
Group 15N — Control Unit Power — CCU/SRC
Group 15O — Control Unit Power — ECU (Engine Control Unit)
Group 15P — Control Unit Power — SSU (Steering System Control Unit)
Group 15Q — Dome Light
Group 15R — Egress Light
Group 15S — Electric Fuel Pump
Group 15T — Electrical Power Supply
Group 15U — Engine Air Filter Restriction Switch
Group 15V — Engine and Fuel Control
Group 15W — Engine Coolant Temperature Sensor
Group 15X — Engine Oil Pressure
Group 15Y — Engine Speed Sensor
Group 15Z — Foam Marker
Group 15AA — Fuel Level Sensor
Group 15AB — GreenStar Automatic Steering
Group 15AC — GreenStar Display
Group 15AD — GreenStar Receiver
Group 15AE — Horn
Group 15AF — Hydraulic Oil Temperature
Group 15AG — Ladder
Group 15AH — Lighter
Group 15AI — Lights
Group 15AJ — Multi-Function Lever
Group 15AK — Multi-Function Lever Position
Group 15AL — Operator Presence Switch
Group 15AM — Park Brake
Group 15AN — Radar
Group 15AO — Radio
Group 15AP — Seat Adjust
Group 15AQ — Solution Pressure
Group 15AR — Solution Pump
Group 15AS — Speed Range
Group 15AT — Spray Valve Control
Group 15AU — Spray Rate
Group 15AV — Starting System
Group 15AW — Stop Indicator Light
Group 15AX — Throttle
Group 15AY — Traction Control
Group 15AZ — Tread Adjust
Group 15BA — Wheel Speed
Group 15BB — Wiper
Group 15BC — JDLink
Group 20 — Connector Information
SECTION 250 — POWER TRAIN SYSTEM
Group 05 — General Information
Group 10 — Tests
Group 15A — Final Drive
Group 15B — Hydrostatic Drive
Group 15C — Traction Control
Group 20 — Power Train Components
SECTION 260 — BRAKE SYSTEM
Group 05 — General Information
Group 10 — Test Procedures and Adjustments
Group 15A — Park Brake Diagnostics
Group 15B — Service Brakes Diagnostics
Group 20 — Brake System Component Location
SECTION 270 — HYDRAULIC SYSTEM
Group 05 — General Information
Group 10 — Test Procedures and Adjustments
Group 15A — Hydraulic System Basic Diagnostics
Group 15B — Boom Leveling Diagnostics
Group 15C — Boom Raise and Lower Diagnostics
Group 15D — Boom Unfold and Fold Diagnostics
Group 15E — Ladder Diagnostics
Group 15F — Solution Pump Motor Diagnostics
Group 20 — Component Location
SECTION 275 — TREAD ADJUST SYSTEM
Group 05 — General Information
Group 10 — Test Procedures and Adjustments
Group 15 — Tread Adjust Diagnostics
Group 20 — Component Location
SECTION 280 — STEERING SYSTEM
Group 05 — General Information
Group 10 — Test Procedures and Adjustments
Group 15 — Steering System Diagnostics
Group 20 — Component Location
SECTION 290 — OPERATOR STATION
Group 05 — General Information
Group 10 — Test and Adjustment Procedures
Group 15A — Air Conditioning and Heating Diagnostics
Group 20 — Component Location
SECTION 300 — SOLUTION SYSTEM
Group 05 — General Information
Group 10 — Test Procedures and Adjustments
Group 15 — Solution System Diagnostics
Group 20 — Solution System Component Location
SECTION 310 — FOAM MARKER SYSTEM
Group 05 — General Information
Group 15 — Foam Marker Diagnostics
Group 20 — Foam Marker Component Location
SECTION 320 — AIR SUSPENSION SYSTEM
Group 05 — General Information
Group 15 — Air Suspension Diagnostics
Group 20 — Air Suspension Component Location
SECTION 325 — AUTOTRAC ROWSENSE AND AUTOTRAC VISION
Group 20 — Theory of Operation
Group 30 — Schematic
Group 50 — Diagnostic
SECTION 329 — AUTOTRAC ROWSENSE AND VISION – ELECTRICAL COMPONENT INFORMATION
Group 40A — Electrical Assemblies
Group 40B — Sensors
Group 40C — Fuses
Group 40D — Interconnects and Ground Points
SECTION 399 — SERVICE TOOLS
Group 05 — Dealer Fabricated Tools
Group 10 — Service Tools and Kits