John Deere XUV865E, XUV865M, XUV865R Gator Utility Vehicle Repair Manual (040001-Current)

Table of Contents (TM160619)
Section 10—General Information
Group 10—Safety
Group 20—General Specifications
Group 30—Fuel and Lubricants
Group 40—Machine Specifications
Section 20—Engine Repair
Group 05—General Information
Group 10—Remove and Install
Group 20—Disassemble and Assemble
Group 30—Inspect
Section 30—Fuel, Air Intake, and Cooling System Repair
Group 05—General Information
Group 10—Remove and Install
Section 40—Electrical Repair
Group 05—General Information
Group 10—Remove and Install
Group 20—Disassemble and Assemble
Group 30—Inspect
Section 50—Drivetrain Repair
Group 05—General Information
Group 10—Remove and Install
Group 20—Disassemble and Assemble
Group 30—Inspect
Section 60—Steering and Brake Repair
Group 05—General Information
Group 10—Remove and Install
Group 20—Disassemble and Assemble
Section 80—Attachments and Machine—Specific Repair
Group 05—General Information
Group 10—Remove and Install
Section 90—Operator Station Repair
Group 05—General Information
Group 10—Remove and Install
Group 20—Disassemble and Assemble
Group 30—Inspect
Section 210—General Information — Diagnostics
Group 05—General Information
Section 211—Diagnostic Trouble Codes
Group AMS—AMS Control Units
Group ATC—Control Unit ATC
Group CRH—Control Unit CRH
Group ICC—Control Unit ICC
Group JDL—Control Unit MTG (JDL/Telematics)
Group SCU—Control Unit SCU
Group USC—Control Unit USC (AutoTrac™)
Section 212—System Diagnostics Access
Group 220—Engine System
Group 230—Fuel, Air Intake, and Cooling System
Group 240—Electrical System
Group 245—Electrical Control Units
Group 250—Drivetrain System
Group 260—Steering and Brakes
Group 280—Attachments
Section 220—Engine System Diagnostics
Group 05—General Information
Group 10—Operational and Preliminary Checks
Group 20—Theory of Operation
Group 50—Test and Adjustments
Group 50A—Diagnostics
Section 230—Fuel, Air Intake, and Cooling System Diagnostics
Group 05—General Information
Group 20—Theory of Operation
Group 30—Schematics
Group 50—Tests and Adjustments
Group 50A—Diagnostics
Section 240—Electrical System Diagnostics
Group 05—General Information
Group 20A—Theory of Operation – Starting, Charging, and Power Distribution
Group 20B—Theory of Operation – Steering and Brakes
Group 20C—Theory of Operation – Operator Station
Group 20D—Theory of Operation – CAN Bus
Group 20E—Theory of Operation – Engine
Group 20F—Theory of Operation – Lighting
Group 20G—Theory of Operation – Drivetrain
Group 20H—Theory of Operation – Fuel, Air, and Cooling
Group 30A—Schematics — Starting, Charging, and Power Distribution
Group 30B—Schematics — Steering and Brakes
Group 30C—Schematics — Operator Station
Group 30D—Schematics — CAN Bus
Group 30E—Schematics — Engine
Group 30F—Schematics — Lighting
Group 30G—Schematics — Drivetrain
Group 30H—Schematics — Cooling
Group 50—Tests and Adjustments
Group 50A—Diagnostics — Starting, Charging, and Power Distribution
Group 50B—Diagnostics — Steering and Brakes Systems
Group 50C—Diagnostics — Operator Station Systems
Group 50D—Diagnostics — CAN Bus Systems
Group 50E—Diagnostics — Engine System
Group 50F—Diagnostics — Lighting System
Group 50G—Diagnostics — Drivetrain System
Group 50H—Diagnostics — Fuel, Air Intake, and Cooling Systems
Section 245—Electrical Control Unit Diagnostics
Group 05—General Information
Group 20—Theory of Operation
Group 30—Schematics
Group 50A—Diagnostics
Section 249—Electrical System—Connectors
Group 05—General Information
Group 40A—XA—Electrical Assembly Connectors
Group 40B—XB—Sensor Connectors
Group 40E—XE—Light Connectors
Group 40F—XF—Fuse Connectors
Group 40G—XG—Charging Connectors
Group 40H—XH—Alarm Connectors
Group 40K—XK—Relay Connectors
Group 40M—XM—Motor Connectors
Group 40R—XR—Resistor Connectors
Group 40S—XS—Switch Connectors
Group 40V—XV—Diode Connectors
Group 40W—XW—Terminals
Group 40X—XX—Inline Connectors
Group 40Y—XY—Solenoid Connectors
Section 250—Drivetrain System Diagnostics
Group 20—Theory of Operation
Group 50—Test and Adjustments
Group 50A—Diagnostics
Section 260—Steering and Brake System Diagnostics
Group 20—Theory of Operation
Group 30—Schematics
Group 50—Test and Adjustments
Group 50A—Diagnostics
Section 280—Attachment and Machine—Specific System Diagnostics
Group 20—Theory of Operation
Group 50A—Diagnostics
Section 290—Operator Station Diagnostics
Group 05—General Information
Group 10—Operational and Preliminary Checks
Group 20A—Theory of Operation — HVAC
Group 30A—Schematics — HVAC
Group 40A—Component Locations — HVAC
Group 50—Test and Adjustments
Group 50A—Diagnostics
Section 300—Special Tools
Group 10—Service Tools and Kits
Technical manuals are divided in two parts: repair and operation and tests.
-Repair sections tell how to repair the components.
-Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
This is a concise guides for this specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.