John Deere PowerTech 0.9, 1.1, 1.2, 1.3, 1.5, 1.6, 2.0L and Yanmar 4TNE98 Engines Component Technical Manual (CTM119)

Table of Content (Component Technical Manual – CTM119)
Foreword
3009DF001 Base Engine
3013DF270 Base Engine
4020DF006 Generator Drive Power Unit Engine
4020TF005 Industrial Power Unit Engine
01 – General Information
000 – Safety
001 – Engine Identification and Application Charts
002 – Fuels, Lubricants, and Coolant
02 – Repair and Adjustments
010 – Engine Rebuild
020 – Cylinder Head and Valves
030 – Cylinder Block, Pistons, and Rods
040 – Crankshaft, Main Bearings, and Flywheel
050 – Camshaft and Timing Gear Train
060 – Lubrication System
070 – Cooling System
080 – Air Intake and Exhaust System
090 – Fuel System
100 – Starting and Charging Systems
03 – Theory of Operation
120 – Base Engine Operation
04 – Diagnostics
150 – Observable Diagnostics and Tests
05 – Tools and Other Materials
170 – Repair Tools and Other Materials
180 – Diagnostic Service Tools
190 – Dealer Fabricated Tools
06 – Specifications
200 – Repair and General OEM Specifications
210 – Diagnostic Specifications
This Component Technical Manual covers the recommended repair and troubleshooting information for John Deere 0.9, 1.1, 1.2, 1.3, 1.5, 1.6 and 2.0 liter diesel engines sold through John Deere OEM engine distributors, and also the Yanmar 4TNE98 engines used in the John Deere 244H and 304H Loaders. Engine sizes as referred to in this manual can be matched as follows:
• 3009—0.9 L
• 3011—1.1 L
• 3012—1.2 L
• 3013—1.3 L
• 3015—1.5 L
• 3016—1.6 L
• 4020—2.0 L
• 4TNE98—3.3 L
Coverage of engines includes all levels of emission certification: non-certified, Tier I certified, and Tier II certified.
Repair and diagnostic information for starting motors and alternators used on 3009, 3011, 3012, 3013, 3015, 3016 and 4020 engines is presented in Section 02, Group 100 and Section 04, Group 150. Use CTM77 Alternators And Starter Motors for starter and alternator information for 4TNE98 engines.