John Deere 415B, 515B Backhoe Loader Repair Technical Manual

Table of Contents(Repair Technical Manual – TM3247)
SECTION I – GENERAL INFORMATION
Group I – Introduction and Safety Information
Group II – General Specifications
Group Ill – Cap Screw Torque Values
Group IV – Lubrication
SECTION 01 – WHEELS
Group 0110 – Powered Wheels and Fastenings
Group 0120 – Non-Powered Wheels and Fastenings
SECTION 02 – AXLES AND SUSPENSION SYSTEM
Group 0200 – Removal and Installation
Group 0210 – Differential or Bevel Drive
Group 0230 – Non Powered Wheel Axles
Group 0240 – Powered Wheel Axles
Group 0250 – Axle Shafts, Bearings and Reduction Gears
SECTION 03 – TRANSMISSION
Group 0300 – Removal and Installation
Group 0315 – Controls
Group 0325 – Input Drive Shafts and U-Joints
Group 0350 – Gears, Shafts, Bearings and Power Shift Clutch
Group 0360 – Hydraulic System
SECTION 04 – ENGINE
Group 0400 – Removal and Installation
Group 0401 – Crankshaft and Main Bearings
Group 0402 – Camshaft and Valve Actuating Means
Group 0403 – Connecting Rods and Pistons
Group 0404 – Cylinder Block
SECTION 04 – ENGINE – Continued
Group 0407 – Oiling System
Group 0409 – Cylinder Head and Valves
Group 0413 – Fuel Injection System
Group 0414 – Intake Manifold
Group 0415 – Engine Balancer
Group 0416 – Turbocharger
Group 0417 – Water Pump
Group 0418 – Thermostats, Housing and Water Piping
Group 0419 – Oil Cooler
Group 0420 – Fuel Filter
Group 0421 – Fuel Transfer Pump
Group 0422 – Starting Motor and Fastenings
Group 0433 – Flywheel, Housing and Fastenings
SECTION 05 – ENGINE AUXILIARY SYSTEMS
Group 0505 – Cold Weather Starting Aids
Group 0510 – Cooling Systems
Group 0515 – Speed Controls
Group 0520 – Intake System
Group 0560 – External Fuel Supply Systems
SECTION 06 – TORQUE CONVERTER
Group 0651 – Turbine, Gears, Shafts and Bearings
Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
•Removal and installation groups preceding some repair groups.
•A section of system diagnostic testing.
•Table of contents of all sections at the front of the manual and a listing of all groups and headings at the front of each section.
•Essential tools and specifications listed at the front of each group they are used in.
•Essential tools illustrated in numerical order at end of manual.
•Alphabetical listing of all major components, specifications, and essential tools.
•Safety rules, general specifications, and lubrication specifications.
This manual was planned and written for you – an experienced service technician. Keep it in a permanent binder in the shop where it is handy. Refer to it when you need to know correct service procedures or specifications.
Using the technical manual as a guide will reduce error and costly delay. It will also assure you the best in finished service work.